Pass Designs for ALL and EVERY possible section, from Rounds and Structural Sections to Special Shapes, from Rails to Sheet Piling.
Roll Pass Design projects can include:
- Flow charts
- Detailed pass design
- Process simulation of rolling for calculating motor sizes, gear ratios, and rolling forces
- Roll barrel layouts
- Set-up sheets
- Start-up and commissioning services
Our expertise and successful experiences encompasses:
- Rounds and Rod
- Rebar (including slitting, up to 5-strand)
- Flats
- Angles, Channels, Beams
- Rails, Standard and Special
- Universal, Diagonal and Tongue and Groove rolling of structural, rail, and special sections
- Track shoes, sheet piles, and other non-symmetrical special shapes
Our design expertise extends to all hot rolled metals:
- Carbon Steels, Alloy Steels, and Stainless Steel
- Titanium, High-temperature Metals and Superalloys
- Copper and Aluminum
Roll Pass Designs projects typically follow the following timeline:
- Development of detailed groove drawings, roll barrel layouts, roll stress calculations, rolling power, torque and separating force predictions, and roller set-up sheets.
- Design review and training sessions with mill personnel
- Sections start-up preparation, taking into account the specific mill conditions and operational practices
- Commissioning and performance approval
